GEAR RACKS · Precision Gear Racks

Precision Gear Racks

Precision Gear Racks — Helical & Straight Tooth, Q4–Q11

Helical and straight tooth designs · DIN 3962 quality grades Q4–Q11 · Induction hardened / carburized / nitrided
Schneeberger provides complete gear rack solutions for long-stroke precision drives

Q4–Q11
Quality Grades
m2–m12
Standard Modules
3000
mm Max Length (Custom)
Product Features

Precision Gear Rack Core Advantages

From tooth profile design to material treatment, meeting all long-stroke drive requirements

Helical Design

Helical Design

Multiple teeth mesh simultaneously for smooth, low-noise transmission. High contact ratio makes it the preferred solution for high-speed and high-load applications in precision machine tools.

Straight Tooth Design

Straight Tooth Design

Simple structure with no axial thrust force. Easy to install with good cost-effectiveness, suitable for applications with less stringent noise requirements but needing straightforward drive solutions.

Q4 Highest Precision

Q4 Highest Precision

Pitch error ≤ 0.006 mm/100 mm, conforming to DIN 3962 standard. For precision machine tools and measuring equipment requiring the highest positioning accuracy.

Multiple Hardening Options

Multiple Hardening Options

Induction hardening (HRC 50–54), carburizing (HRC 58–62), nitriding, quenching & tempering — select the optimal hardening process for each application.

Stainless Steel Option

Stainless Steel Option

X90CrMoV18 through-hardened stainless steel racks with excellent corrosion resistance. For food processing, pharmaceutical, cleanroom and other demanding environments.

Butt Joint

Precision Butt Joints

Beyond standard butt joint extensions, precision matching options synchronize pitch error correction on parallel axes, ensuring positioning consistency across the full travel of multi-axis systems.

MONORAIL Integration

MONORAIL BZ Integration

Integrated with the MONORAIL BZ linear guideway system, the rack mounts directly on the guideway base, sharing the same reference surface for guidance and drive — simplifying machine design.

Customization Capability

Customization Capability

Modules up to m20, lengths up to 3000 mm. Special materials, surface treatments, non-standard tooth profiles — tailored to customer requirements.

Core Advantage

3-Meter Single Piece Rack — Fewer Joints, Higher Precision

Less Joints. More Accuracy.

3-meter rack comparison: 3×1m spliced (Q5, 2 joints) vs 2m+1m (Q6, 1 joint) vs single 3m (Q7, no joints) — same precision, lower cost

Traditional gear racks are limited by manufacturing length — a 3-meter travel requires splicing 2–3 short racks, with each joint introducing cumulative pitch error that affects positioning accuracy and service life.

SCHNEEBERGER single-piece 3-meter racks are integrally ground with no field alignment needed — faster installation, simpler maintenance.

Product Series

Complete Gear Rack Product Line

From standard helical to stainless steel custom — covering all long-stroke drive needs

Helical Gear Racks — Smooth, Low-Noise Transmission

Helical Gear Racks, DIN 3962

The helical design ensures multiple teeth mesh simultaneously for smoother, quieter transmission than straight tooth racks. High contact ratio suits high-speed and heavy-load conditions. All grades conform to DIN 3962 quality standards.

Available with induction hardening (HRC 50–54) and carburizing (HRC 58–62) tooth surface hardening options. Standard modules m2–m12, helix angle 19°31'42".

Q4 Grade: Pitch error ≤ 0.006 mm/100 mm, industry-leading precision
Quality grades: Q4 Q5 Q6 Q7 Q8 Q9 Q11
Typical applications: Precision machine tools, gantry machining centers, laser cutting machines, large automation systems

Straight Tooth Gear Racks — Simple, Efficient Transmission

Straight Tooth Gear Racks, DIN 3962

Straight tooth design with no axial thrust force, simple structure and easy installation. Good cost-effectiveness for applications with less stringent noise requirements but needing reliable transmission. All grades conform to DIN 3962 quality standards.

Available with induction hardening and carburizing tooth surface options. Standard modules m2–m12, pressure angle 20°. Butt joint design for unlimited stroke extension.

Quality grades: Q4 Q5 Q6 Q7 Q8 Q9 Q11
Typical applications: Handling systems, automated warehousing, general automation equipment, woodworking machinery

Stainless Steel Gear Racks — For Corrosive Environments

Stainless Steel Gear Racks

Made from X90CrMoV18 stainless steel with through-hardening treatment. Excellent corrosion resistance for food processing, pharmaceutical manufacturing, cleanroom and other environments with strict material requirements.

Available in both helical and straight tooth profiles. Q6 quality grade, modules m2–m5. Fine surface finish resistant to cleaning solutions and disinfectants.

Tooth profiles: Q6 Helical Q6 Straight
Typical applications: Food processing equipment, pharmaceutical machinery, cleanroom environments, chemical industry

Custom Gear Racks — Tailored Solutions

Custom Gear Racks

Modules up to m20, single piece lengths up to 3000 mm. Special material selection, non-standard tooth profile design, custom surface treatments and special coatings to meet extreme operating conditions.

Full technical support from design consultation to finished product delivery. Integrated design with MONORAIL linear guideway systems for optimized guidance and drive.

Module up to m20: For heavy machinery and ultra-long stroke (40m+) applications
Custom range: Module m2–m20 Length ≤ 3000mm Special Materials Special Coatings
Typical applications: Extra-large gantry mills, wind power equipment, shipbuilding, mining machinery
Quick Comparison

Series Comparison

Helical Racks Straight Tooth Racks Stainless Steel Racks Custom Racks
Tooth Profile Helical (19°31'42") Straight (20°) Helical / Straight As required
Quality Grade Q4–Q11 Q4–Q11 Q6 Q4–Q11
Module m2–m12 m2–m12 m2–m5 m2–m20
Transmission Noise Low Medium Low / Medium As designed
Transmission Smoothness Excellent Good Excellent / Good As designed
Corrosion Resistance Excellent Optional
Typical Applications Precision machine tools, laser cutting Automation, handling systems Food, pharmaceutical, cleanroom Extra-large / special conditions
Applications

The Core of Long-Stroke Drives

From precision machining to heavy machinery — rack and pinion drives are the preferred solution for long-stroke linear motion

Large Machine Tools

Large Machine Tools

  • Gantry mills & large machining centers
  • Heavy lathe feed axis drives
  • Grinder long-stroke tables
  • Five-face machining crossbeam travel
  • Travel up to 40+ meters
Helical Q4–Q6
Automation & Robotics

Automation & Robotics

  • Industrial robot linear 7th axis
  • Automotive welding line robot transfer
  • Automated assembly line long-stroke axes
  • Pick & Place mechanisms
  • Paired with MONORAIL guideway systems
Helical · Straight Q6–Q8
Laser Cutting

Laser Cutting

  • Large-format laser cutter X/Y axes
  • High-speed reciprocating drives
  • Plasma cutting equipment
  • Waterjet cutting platform drives
  • High-precision positioning, fast response
Helical Q5–Q7
Extreme Environments

Special & Extreme Environments

  • Wind turbine manufacturing
  • Polar research expedition equipment
  • Marine engineering & shipbuilding
  • Mining & tunnel boring equipment
  • Long service life in harsh environments
Custom Racks · Large Module
Warehousing & Logistics

Warehousing & Logistics

  • Shuttle car drive axes
  • Automated storage/retrieval stackers
  • Logistics sorting systems
  • AGV auxiliary axes
  • High-speed, high-frequency reciprocating
Straight Q8–Q11
Heavy Machinery

Heavy Machinery

  • Extra-long stroke machining (40m+)
  • Steel structure processing lines
  • Shipbuilding gantry equipment
  • Bridge construction machinery
  • Large module m12–m20 drives
Custom · Large Module m12–m20

Also widely used in: large machine assembly, plant construction, packaging machinery, printing machinery and more

Need Gear Rack Drive Technical Support?

Complete product specifications, installation guides and quality standards — all available in the Tech Center.

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