SCHNEEBERGER · Product Flyer

3-Meter Gear Racks

Fewer joints, same accuracy, lower cost per metre — up to 3 m per length, freely combinable, made in Germany with ISO 9001 production and DIN tooth-profile certification. Below is the original SCHNEEBERGER product flyer.

Essentials for the Best!

3-Meter Gear Racks

Less joints. More accuracy, durability and convenience.

齒排應用場景

The modularity of our racks allows a high level of customization that means a saving in terms of purchase, installation and maintenance costs.

齒排對接與 Q5/Q6/Q7 精度成本對比表 — 3 m 無接縫方案達 Q7 精度、每公尺成本降低約三分之一

Top-Level Quality, Reliability and Durability

All of our racks are exclusively manufactured in Germany (Europe), using modern machinery, including induction hardening and case hardening processes. SCHNEEBERGER's production facilities are ISO 9001 certified, ensuring quality at every stage. Our meticulous quality control ensures adherence to DIN standards for tooth profile and precision classes.

齒排應用產業:物流、自動化裝配、汽車製造

SCHNEEBERGER racks offer decisive competitive advantages in many sectors, such as:

  • Machine tools
  • Assembly of large machinery
  • Automation and robotics
  • Material handling or material flow technology
  • Plant construction
  • Packaging machines
  • Printing machines
齒排 4 大優勢:3 公尺最大長度、可自由組合、更少接縫更快安裝、更高精度強度性能

3 metres maximum length

Combinable to achieve the desired length

Less joints means quicker and more cost-efficient installations

More precision, strength and performance

A Solution to Every Need

Standard gear racks

From module 2 to module 12, gear racks are available in traditional industrial sizes, with both straight and helical tooth profiles. Depending on the type of load, different materials, hardness levels and precision classes can be requested.

Customized gear racks

Our customers can choose from different materials and configurations, according to their needs. Upon request, we can provide gear racks up to module 20.

Standard gear racks(3D 角度視圖)與Customized gear racks(附底座平視圖)

© SCHNEEBERGER AG · All rights reserved. This page displays the flyer for technical information.

Core Technology

Superior Performance

Four Core Advantages of PULSE PRO

50 %

Micro-vibration Reduction

Extremely smooth operation, excellent workpiece surface quality, reduced noise emission

18 %

Rigidity Improvement

Improved stability and extended service life compared to MR 45 B/D-V2

8 Tracks

Independent Roller Tracks

Doubled roller track count (from 4 to 8), smoother operation, reduced vibration

MR 45

Fully Compatible

External dimensions identical to MR 45 B/D DIN 14728, easy replacement and rapid integration

Innovative Technology

8 Independent Roller Tracks

PULSE PRO increases the number of roller tracks from the conventional 4 to 8. Each track operates independently, distributing the load across rolling elements more evenly, significantly reducing micro-vibration during operation and achieving unprecedented smoothness.

0
Independent Tracks
0 %
Vibration Reduction
PULSE PRO 8 Independent Roller Tracks
Measured Data

Significant Micro-vibration Reduction

PULSE PRO vs MONORAIL MR 45 Comparison

0.20 0.18 0.16 0.14 0.12 0.10 0.08 0.06 0.04 0.02 0 -0.02 Stroke MR 45 – Carriage Standard MR 45 – Carriage PULSE PRO
50 %
Micro-vibration Reduction

Technical Specifications

PULSE PRO 45

0 Dynamic Load Capacity C₁₀₀
0 Static Load Capacity C₀
0 Max. Allowable Dynamic Load/Carriage
0 Maximum Speed

18% Rigidity Improvement

PULSE PRO 45 vs MR 45-B Rigidity Comparison

Stiffness Diagram 20 15 10 5 0 -5 -10 -15 -20 -40 -30 -20 -10 0 10 20 30 40 Deformation δ [μm] Load F [kN] Compression Stiffness Tension Stiffness -12.5 -10.6 12.5 10.6 PULSE PRO 45 MR 45-B
Applications

Target Markets / Application Areas

Ideal choice for precision machining

EDM Machine EDM Precision Discharge
Surface Grinding Machine High-precision surface finishing
Optical Grinding/Milling Micron-level precision
Gear Grinding/Honing Gear tooth finishing
Hydrostatic Guideway Alternative Maintenance-free design

Order Codes, Options & Accessories

Order Code Guide Rail PP S 45 - N - R1 - 1234 - 14 - 12,5*
Guide Rail Options R2 - xxxx - xx - xx
Order Code Carriage PP W 45 – B - R1 - S99
Carriage Options D - R2 - S98

PP guide rails available up to 3 meters in length, customized cutting available. Seamless joining.

  • Carriages must be ordered as sets
  • Options not included in the order code (accuracy and preload) are default values and cannot be configured
  • Special mounting rail required for installation and operation. Carriages must always remain on the guide rail (risk of ball loss)
  • Mounting rail (MPM 45) must be included in quotation
  • Accessories as MR 45

Additional Information

  • Running accuracy comparable to G0
  • Individual review required when replacing existing systems with PP (tolerances and loads)
  • PP carriages only compatible with PP guide rails
  • Carriage replacement limited to complete axis sets only
  • Lubricant: Oil with VG 220 viscosity, significant viscosity deviations not recommended
  • Delivery condition: Carriages pre-mounted on guide rails
  • Business unit will provide support for initial delivery
PULSE PRO Product Image
ESC