Accessories Overview

MONORAIL MR offers a comprehensive range of accessories covering rail protection, carriage protection, lubrication systems, and installation tools. The table below shows the available accessories for each size.

Rail Accessories Overview (MR Rails Accessories)

Accessory Type MR S 25 MR S 30 MR S 35 MR S 45 MR S 55 MR S 65 MR S 100
Plugs
Plastic plugs MRK 25 MRK 30 MRK 35 MRK 45 MRK 55 MRK 65 MRK 100
Brass plugs MRS 25 MRS 30 MRS 35 MRS 45 MRS 55 MRS 65 MRS 100
Steel plugs MRZ 25 MRZ 30 MRZ 35 MRZ 45 MRZ 55 MRZ 65 MRZ 100
Cover strips
Cover strip (spare part) MAC 25 MAC 35 MAC 45 MAC 55 MAC 65
Securing band BSC 25-MAC BSC 35-MAC BSC 45-MAC BSC 55-MAC BSC 65-MAC
End piece EST 25-MAC EST 35-MAC EST 45-MAC EST 55-MAC EST 65-MAC
Assembly tools
Installation tool for steel plugs MWH 25 MWH 30 MWH 35 MWH 45 MWH 55 MWH 65 MWH 100
Hydraulic cylinder for MWH MZH MZH MZH MZH MZH MZH MZH
Installation tool for cover strip MWC 25 MWC 35 MWC 45 MWC 55 MWC 65

Carriage Accessories Overview (MR Carriages Accessories)

Accessory Type MR W 25 MR W 30 MR W 35 MR W 45 MR W 55 MR W 65 MR W 100
Additional wipers
Viton additional wiper ZCV 25 ZCV 30 ZCV 35 ZCV 45 ZCV 55 ZCV 65 ZCV 100
Metal wiper ASM 25 ASM 30 ASM 35 ASM 45 ASM 55 ASM 65 ASM 100
Bellows
Bellows FBM 25 FBM 35 FBM 45 FBM 55 FBM 65
Other accessories
Assembly rails MRM 25 MRM 30 MRM 35 MRM 45 MRM 55 MRM 65 MRM 100
Lubrication plate SPL 25-MR SPL 35-MR SPL 45-MR SPL 55-MR SPL 65-MR
Cross wiper (spare part) QAS 25-STR QAS 30-STR QAS 35-STR QAS 45-STR QAS 55-STR QAS 65-STR QAS 100-STR

Rail Accessories Details

Plugs

Used to seal rail fixing holes and prevent contaminants from entering.

Illustration Order Code Name Available Sizes Description
MRK MRK xx Plastic plugs 25-100 Low-cost sealing solution, can be installed by hand. Suitable for protected shafts or low contamination environments. 25 pcs/pack
MRS MRS xx Brass plugs 25-100 Suitable for high contamination or external temperature variation environments. MWH installation tool recommended
MRZ MRZ xx Steel plugs 25-100 Two-piece design, flush with rail surface. MWH installation tool required

Cover Strip

Made of stainless spring steel, suitable for harsh application environments with high contamination or temperature variations.

Illustration Order Code Name Description
MAC MAC xx-yy Cover strip xx = size, yy = rail length (mm). Can be removed and reinstalled multiple times, up to 30m long
EST EST xx-MAC Cover strip end piece Plastic end piece to prevent cover strip from lifting at ends
BSC BSC xx-MAC Cover strip securing band For high vibration, vertical installation, or rails shorter than 600mm

Installation Tools

Illustration Order Code Name Description
MWC cover strip installation tool MWC xx Cover strip installation tool Simplifies cover strip installation, ensures gap-free fixing
MWH plug installation tool MWH xx Plug installation tool Hydraulic tool for installing MRZ/MRS plugs
MZH hydraulic cylinder MZH Hydraulic cylinder Single-acting block cylinder, provides pressing force for plug installation

Carriage Accessories

Additional Wipers

Illustration Order Code Name Description
ZCV ZCV xx Viton additional wiper Fluoroelastomer material, suitable for corrosive coolant environments. Can be retrofitted without removing carriage
ASM ASM xx Metal wiper Stainless steel material, removes large loose debris from rail

Bellows

Illustration Order Code Name Description
FBM FBM xx-yy Bellows xx = size, yy = number of folds. Double-sided plastic coated synthetic fiber material, covers entire rail length
ZPL ZPL xx Bellows adapter plate Connects bellows to carriage. Included with bellows
EPL EPL xx Bellows end plate Connects bellows to rail ends. Included with bellows

Other Carriage Accessories

Illustration Order Code Name Description
MRM MRM xx Assembly rails Used for carriage removal/reinstallation, protects rollers from contamination
SPL SPL xx-MR Lubrication plate Built-in oil reservoir, lubrication interval up to 5,000km or 12 months
QAS QAS xx-STR Cross wiper (spare part) Double-lip cross wiper, requires periodic inspection and replacement

Lubrication Accessories

Grease Nipples

Illustration Order Code Name Description
SN 6 SN 6 Hydraulic grease nipple (straight) M6 thread, standard straight nipple
SN 6-45 SN 6-45 Hydraulic grease nipple (45°) M6 thread, 45° angled
SN 6-90 SN 6-90 Hydraulic grease nipple (90°) M6 thread, 90° right angle
SN 6-T SN 6-T Flat head grease nipple M6 M6 thread, flat head design
SFP-T3 SFP-T3 Grease gun For SN 3-T and SN 6-T flat head grease nipples

Lubrication Adapters and Hose Fittings

Illustration Order Code Name Description
SA 6-RD-M8x1 SA 6-RD-M8x1 Lubrication adapter M8 round head M8x1 thread connection
SA 6-6KT-M8x1 SA 6-6KT-M8x1 Lubrication adapter M8 hex head M8x1 thread connection (Size 35 and above)
SA 6-D4-RD SA 6-D4-RD Tube fitting M6 M6 thread, Ø4mm tube connection
SV 6-D4-SW9 SV 6-D4-SW9 Swivel hose fitting Ø4 Ø4mm hose connection, SW9 hex
SV 6-M6 SV 6-M6 Swivel thread fitting M6 M6 thread connection, aluminum seal
SV 6-M8 SV 6-M8 Swivel thread fitting M8 M8 thread connection

Ordering Notes

Accessory Ordering Format

  • Plugs: Quantity x Code Size, e.g., 6 x MRK 65 (150 pcs)
  • Cover strip: 1 x MAC Size-Length, e.g., 1 x MAC 65-4320
  • Bellows: 1 x FBM Size-Folds, e.g., 1 x FBM 65-137
  • Other accessories: Quantity x Code Size, e.g., 2 x ZCV 35

Important Notes

  • When ordering rails with cover strip type (C/CD), the cover strip is included in the delivery
  • When ordering rail sets with bellows, rail end fixing holes are pre-machined
  • Retrofitting lubrication plates is only suitable for surface-hardened rails, requires drilling at rail ends
  • MRZ steel plugs are flush with rail surface after installation, require MWH hydraulic tool for installation
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